Course detail

Process automation

FEKT-MAUPAcad. year: 2010/2011

Introduction into automation system design. Design phases, models of design works. Design documentation. Real time process automation. Large Scale technological systems - mathematics modeling. Verification and validation of models. Problems of numeric aspects of modeling. Case studies. Functional safety, standard IEC 61508 and assocciated. Safety integrity levels SIL. Modern digital control systems, inputs, outputs, connection of sensors, problems of noisy. Methods of passive and active noisy protection. CAD of MS Project. Excursions in Heating exchange station, cement or enegry plant. Case study of the reconstruction of the Control and protection system in the nuclear power station Dukovany. Excursion in JE Dukovany.

Language of instruction

Czech

Number of ECTS credits

6

Mode of study

Not applicable.

Guarantor

prof. Ing. František Zezulka, CSc.

Department

Department of Control and Instrumentation (UAMT)

Learning outcomes of the course unit

Knowledge of automation system design with attention to real time (RT) systems. Knowledge in connection of sensors to PLC and DCS. Noisy immunity. IEC 61508 Functional safety standard and assocciate.

Prerequisites

The subject knowledge on the Bachelor´s degree level is requested.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

Teaching methods depend on the type of course unit as specified in the article 7 of BUT Rules for Studies and Examinations.

Assesment methods and criteria linked to learning outcomes

30 points from laboratories
70 points from examination

Course curriculum

Lectures:
1. Introduction into RT systems
2.-4. RTX - basics, extended functions, programming of RT systems, applications
5. Introduction into design of automation systems
6. Project phases, models of design live cycle
7. Design conventions, case study of heat exchanger station design
8. Automation system design as a technical - economical problem. Project documentation. Design SW tools.
9. Mathematic modelling of large automated systems.
10. Quantitative and qualitative modelling.
11. Project of an electrical power plant. A case study.
12. Legislation and requirements on measuremet devices and systems.
13. Reliability of measurement devices and systems.

Laboratories:
1.Measurement and execution of analogue signals in PLC, PID controller
2.PID controller
3.WinCC - screen for temperature control in a tank
4.InTouch - introduction
5.InTouch csreen for filling and emptying a tank
6.Program for temperature control in the tank + WinCC
7.HW configuration for PLC control of a dairy plant
8.Offer for PLC control system of a dairy plant
9.MS Project - introduction, time schedule for a dairy project in MS Project
10.Excursion - temperature exchanger
11.Excursion CEMO
12.Project preparation PLC + SCADA

Work placements

Not applicable.

Aims

The aim of the subject is to introduce the students to large process automation problems. Students will be introduced into the automation system design, safe standards, design standards and design procedures by design of control systems. The subject contains also computer aided design of control systems. Special attention will be paid to the real time control system design. One part of the subject is excursions into technological processes. Laboratories deal with PC oriented DCS and noise immunity. The last part of the subject deals with input modules of DCS and PLC and connection of sensors with consideration on noisy immunity.

Specification of controlled education, way of implementation and compensation for absences

lab works, project

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

Zezulka F.: Automatizační prostředky. Skriptum PC DIR, 2000. (CS)
Zezulka F.: Prostředky průmyslové automatizace, VUTIUM, 2004 (CS)

Recommended reading

Not applicable.

Classification of course in study plans

  • Programme EEKR-M Master's

    branch M-KAM , 2. year of study, winter semester, compulsory

  • Programme EEKR-CZV lifelong learning

    branch ET-CZV , 1. year of study, winter semester, compulsory

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

prof. Ing. František Zezulka, CSc.

Syllabus

Introduction into automation system design. System engineering.
Design phases. Design modeling and project documentation.
Design tools, standard automation system design procedures. Case study of heat exchangers.
Introduction into DCS. DCS design procedure. Requirements on DCS's HW/SW design.
SW for real time (RT) systems. RTOS. Methods of synchronization and communication. Failure of application SW.
Hart real time system programming. Case study.
Project phases and realization as an technical-organizing problem.
Mathematics modeling of large scale technological systems. Model creation and verification. Numerical aspects of modeling. Utilization of models.
Case study - control of electric power of the power plant Ledvice. Feasibility study with boundaries.
Requirements on measurement devices (MP) and measurement systems (MZ). CSN EN 61010 standard. Safety of electric devices for control, measurement and laboratory.
Basic elements and components for electronic system design with attention to safety and function.
Part problems of reliability of MP and MZ, passive and active noisy immunity.
Computer aided tools for design of MP and MZ.

Laboratory exercise

39 hours, compulsory

Teacher / Lecturer

Ing. Jan Pásek, CSc.

Syllabus

Laboratories:
1. Measurement and execution of analogue signals in PLC, PID controller
2. PID controller
3. WinCC - screen for temperature control in a tank
4. InTouch - introduction
5. InTouch csreen for filling and emptying a tank
6. Program for temperature control in the tank + WinCC
7. HW configuration for PLC control of a dairy plant
8. Offer for PLC control system of a dairy plant
9. MS Project - introduction, time schedule for a dairy project in MS Project
10. Excursion - temperature exchanger
11. Excursion CEMO
12. Project preparation PLC + SCADA
13. free PO (28.9.) a ST (28.10.)