FSI-5TEAcad. year: 2019/2020
The overall outlook of physical and metalurgical basis of machinery technologies: foundry work, flat and solid forming, welding, brazing and parting of materials. It contains physical metalurgical basis of presented technologies. The basic chapters in foundry work: the casting’s production technology,production of casting moulds and models, forming mixtures,metallurgy of steel, grey-iron and non-ferrous metals’ alloys. In the forming technology the basic laws of plastic deformation, the basic forming operations when producing metallurgical raw products, the forming in machinery-flat[cutting, bending and drawing of iron], the cold solid forming[free and die forging]. The basic welding methods-flame welding, electric arc welding and other special methods.
Learning outcomes of the course unit
To obtain the outlook of machinery technologies, foundry work, forming and welding and parting of materials. The working of technological processes, the masteringf of the calculation of basic parametres with these technologies.
Knowledge of technological courses II. year of study.
Recommended optional programme components
Recommended or required reading
Iliescu C.: Cold - Pressing Technology, Amsterdam 1990
Dvořák M. a kolektiv: Technologie II,Akademické nakladatelství CERM 2.vydání 2004
Blaščík F. a kol.: Technológia tvarnenia, zlievarenstva a zvárania,ALFA/SNTL Bratislava/Praha 1988
Kotouč J. a kol.: Tvářecí nástroje,ČVUT Praha 1993
Kuncipál J.: Nové technologie ve svařování, SNTL Praha 1988
Altan,T.,Ngaile,G.,Sheen,G.: Cold and Hot Forging. Fundamentals and Applications. 2005.ISBN 0-87170-805-1
Planned learning activities and teaching methods
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.
Assesment methods and criteria linked to learning outcomes
Course - unit credit requirements: participation in the exercises, delivery of assigned papers.
The examination consists of written and oral part, and the final classification will be in accordance with the ECTS grading scale.
Language of instruction
The goal of the subject is mastering of basis and knowledge of possibilities of presented technologies, todays state and development of machinery technologies.
Specification of controlled education, way of implementation and compensation for absences
Attendance in lectures is recommended.
Attendance in exercises is compulsory. The attendance to the seminar is regularly checked and the participation in the lesson is recorded. Missed lessons will be compensated in alternative exercises by arrangement with the teacher.
Type of course unit
26 hours, optionally
Teacher / Lecturer
1. Crystallization and solidification of castings.
2. Riseringst, stress, running system.
3. The production of casting moulds and models, the ways of moulding.
4. Machine moulding,permanent moulds, melting of metals.
5. The laws of plastic deformation in the forming process.
6. The production of foundry raw products-iron , tubes, profiles, wires and so on.
7. The iron’s processing-technology off cutting, deep drawing, bending.
8. Solid forming-spinning, ramming, forging.
9. Pressing of metal powders.
10. Welding-fusion welding, the basic methods of flame and electricity welding.
11. Resistance welding, spot welding, seam welding, special ways.
12. Pressure welding, brazing.
13. The parting of metals-the methods’principles.
labs and studios
26 hours, optionally
Teacher / Lecturer
1.The working of the casting’s drawing - technological parameters. 2. Foundry, sand and core mixtures. 3. The solidification of castings, temperature measurement. 4. Modern ways of castings’ production. 5. The technological methods of iron cutting. 6. The technological parameters when bending and deep drewing. 7. The technological parameters with cold solid pressure forming. 8. Free forging-determination of technological parameters. 9. The production of the bearing ring by free forging. 10. The determination of technological parameters with die forging. 11. The MAG-CO welding method and automatic welding. 12. Classification of macro and microstructure of the weld joint . 13. The determination of the working characteristics of the welding source.