Advanced Foundry Technology
FSI-ESLAcad. year: 2019/2020
Basic overview about casting technologies, i.e. mould and core making, possibilities of metal pouring and finishing operations. The course gives the detail knowledge related to all individual phases of casting manufacture takin into account the most modern and dynamic trends in this area. This will give to the students a possibility of comparison this technology with the other ones (forming, welding, machining,etc)
Learning outcomes of the course unit
The course provides students with basic knowledge of possibilities of using castings in different practical applications from their design and material point of view, taking into account also quality and economy of the final product.
Basic principles of casting manufacture- knowledge obtained in 1st and 3rd year of the bachelorś study programme. Material science knowledge + appropriate parts of physics (liquid flow, thermomechanics, etc.)
Recommended optional programme components
Recommended or required reading
Kolektiv: Metals Handbook Volume 15 - Casting ,ASM,9th edition
John Campbell: Castings,Butterworth-Heinemann Ltd,1991
Kolektiv: Giesserei Lexikon ,Schone-Schiel,1991
Schleg,F.:"Technology of metalcasting",AFS,2003
BEELEY,P.- SMART,R.:"Investment casting",Cambridge,1995 (EN)
Planned learning activities and teaching methods
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.
Assesment methods and criteria linked to learning outcomes
Attendance in lectures is recommended, attendance in exercises is obligatory.
Credit for exercises: semestr project - obligatory
Examination : written and oral exam.
Language of instruction
The aim of the course is for students to obtain a general overview of different technologies used for casting manufacture (type of mould and core, pouring technique).
Specification of controlled education, way of implementation and compensation for absences
Attendance at lessons is obligatory. Absence may be compensated for by the agreement with the lecturer.
Type of course unit
39 hours, optionally
Teacher / Lecturer
1.Introduction- history of foundry engineering
2.Basic principles of casting technologies
3.Foundry moulds - clasification
4.Non-permanent moulds manufactured by 1st, 2nd and 3rd
6.Preparation of molten metals.Pouring techniques and gating systems
7.Casting solidification and cooling
8.Volumetric changes during solidification of foundry alloys
9.Removal of hot spots in castings
10.Simulation of foundry procedures
11.Using of additive technologies in foundries
12.Finishing operations. Heat treatment of castings
13.Quality control of final castings
26 hours, compulsory
Teacher / Lecturer
1.-13. Practical laboratory excercises (demonstrations, calculations, excursions) focused on the 13 topics given in the lectures.