Course detail

Technology of Forming

FP-BttPAcad. year: 2019/2020

The overal outlook basis of machinery technologies in cold metal forming and in hot metal forming. It contains physical and metalurgical basis of presented technologies. Basis chapters are; the basis laws of plastic deformation, the basis forming operations when producing metallurgical raw products, the forming in machinery-flat (cutting, bending, drawing of iron, extrusion and hamer forging and drop forging).

Language of instruction

Czech

Number of ECTS credits

5

Mode of study

Not applicable.

Learning outcomes of the course unit


To obtain the outlook of machinery technologies, foundry work, forming and welding and parting of materials. The working of technological processes, the masteringf of the calculation of basic parametres with these technologies.

Prerequisites

Knowledge of technological courses I. and II. year of study.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures.

Assesment methods and criteria linked to learning outcomes

Course - unit credit requirements: participation in the exercises, delivery of assigned papers.
The examination consists of written and oral part. The final classification will be in accordance with the article No. 13 of the Rules for Studies and Examinations valid at the Brno University of Technology since 2004/2005.

Course curriculum

Lectures
- The introduction to the technology of forming and innovation in forming
- The basis laws of plastic deformation
- The production of foundry raw products-iron, metal sheet, tubes, profiles and wire
- The technology of the cutting
- The technology of bending
- The technology of drawing of circular parts
- The technology of drawing of irregular parts
- The technology of extrusion
- The technology of upsetting
- The forging methods
- Roll forging methods
- The technology of pressing of metal powders
- Plasts in machinery of produkt

Seminars
- The application of knowledge of machinery produkt for calculations for flat forming
- Experiment in forming
- The technology process of the cutting of plates
- The technology process of the accurate cutting of plates
- The technology parameter of bending
- The technology parameter of circular parts
- The technology parameter of irregular parts
- The technology parameter of extrusion
- The technology parameter of extrusion non-ferrous metals´
- The calculation of forming force by ramming, degree of plastic deformation
- The exsample of drop forging on machine hamer and the calculation of forming work
- The exsample of the rough forging on cross wedge rolling
- The calculation of isotropic plasts

Work placements

Not applicable.

Aims

The students´ acquaintance with basic engineering methods of technological calculation, their application on examples of formel parts.

Specification of controlled education, way of implementation and compensation for absences

Missed lessons will be compensated in alternative exercises by arrangement with the teacher.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

BAČA Jozef, Jozef BÍLIK a Viktor TITTEL. Technológia tvárnenia. 1. vyd. Bratislava. Nakladatelství STU. 2010. 245s. ISBN 978-80-227-3242-0. (CS)
ELFMARK,J.a kol.: Tváření kovů.SNTL Praha 1992,ISBN 80-03-00651-1. (CS)
DVOŘÁK, Milan et al. Technologie II. 3. vyd. Brno: Akademické nakladatelství CERM, 2004, 68-178 s. ISBN 80-214-2683-7. (CS)

Recommended reading

DVOŘÁK M. a kolektiv: Technologie II,Akademické nakladatelství CERM 2.vydání 2004. (CS)
KOCMAN,K.,NĚMEČEK,P. a kol.autorů,:Aktuální příručka pro technický úsek, část 8,vyd. VERLAG DASHÖFER, 1998, ISBN 80-902247-2-5. (CS)

Classification of course in study plans

  • Programme BAK Bachelor's

    branch BAK-EPM , 3. year of study, winter semester, compulsory

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

Syllabus

- The introduction to the technology of forming
- The basis laws of plastic deformation
- The production of foundry raw products-iron, metal sheet, tubes, profiles and wire
- The technology of the cutting of metal sheet
- The technology of bending
- The technology of drawing of circular parts
- The technology of drawing of irregular parts
- The technology of extrusion
- The technology of upsetting
- The forging methods
- Roll forging methods
- The technology of pressing of metal powders
- Plasts in machinery of produkt

Laboratory exercise

26 hours, compulsory

Teacher / Lecturer

Syllabus

- The application of knowledge of machinery produkt for calculations for flat forming
- Experiment in forming
- The technology process of the cutting of plates
- The technology process of the accurate cutting of plates
- The technology parameter of bending
- The technology parameter of circular parts
- The technology parameter of irregular parts
- The technology parameter of extrusion
- The technology parameter of extrusion non-ferrous metals´
- The calculation of forming force by ramming, degree of plastic deformation
- The exsample of drop forging on machine hamer and the calculation of forming work
- The exsample of the rough forging on cross wedge rolling
- The calculation of isotropic plasts