Publication detail

On the SPH Orthogonal Cutting Simulation of A2024-T351 Alloy

MADAJ, M. PÍŠKA, M.

Original Title

On the SPH Orthogonal Cutting Simulation of A2024-T351 Alloy

Type

journal article - other

Language

English

Original Abstract

This paper presents some results of the SPH orthogonal cutting simulations of A2024-T351 aluminium alloy compared to the experimental and FEM simulation results published by Mabrouki et al. recently. Simulations were performed with the ANSYS LS-DYNA solver. To simulate the workpiece behavior during cutting, the Johnson-Cook constitutive material model was used. In this work, an influence of the Johnson-Cook failure parameters D1-D5 and SPH density on a saw-toothed chip formation was observed. Chip shapes, von Mises stress, plastic strains, strain rates and cutting forces were compared to published results, confirming that the SPH method is able to predict the cutting and feed forces and the chip shape correctly. For experimental verification, a CNC machine, dry cutting, uncoated cemented carbide inserts ISO N10-20, cutting speeds in the range of 200-800 m/min, feed 0.4 mm and depth of cut 4.0 mm were used. Regarding the SPH particles density it was found that the model with smaller space among particles tended to form a highly segmented chip. However, for a good correlation with experimental results the Johnson-Cook failure parameters together with minimum required strain for failure should be set.

Keywords

Cutting; FEM; Chip; Modelling; SPH

Authors

MADAJ, M.; PÍŠKA, M.

RIV year

2013

Released

13. 6. 2013

Publisher

Elsevier B.V.

Location

Netherlands

ISBN

2212-8271

Periodical

Procedia CIRP

Year of study

8

State

Kingdom of the Netherlands

Pages from

151

Pages to

156

Pages count

6

URL

http://www.sciencedirect.com/science/article/pii/S2212827113003582

BibTex

@article{BUT100150,
  author="Martin {Madaj} and Miroslav {Píška}",
  title="On the SPH Orthogonal Cutting Simulation of A2024-T351 Alloy",
  journal="Procedia CIRP",
  year="2013",
  volume="8",
  number="0",
  pages="151--156",
  doi="10.1016/j.procir.2013.06.081",
  issn="2212-8271",
  url="http://www.sciencedirect.com/science/article/pii/S2212827113003582"
}