Course detail

Technology III

FSI-6T3Acad. year: 2011/2012

The first part of the subject contains all necessary information about un-conventional technologies from the areas of sheet metal forming, forging, cold forming and also from the area of hot forming of solid materials.
The second and third parts of subject deal with the following areas of material handling:
Material handling in industrial company. Techniques and methods of material handling design. Material handling devices. Stores and equipment for stores. Material handling in foundries, forges and machine shops. Automation in material handling and automation of the material handling design. Organization and realization of material handling projects. Economic evaluation.

Language of instruction

Czech

Number of ECTS credits

4

Mode of study

Not applicable.

Guarantor

doc. Ing. Pavel Rumíšek, CSc.

Department

Institute of Manufacturing Technology (ÚST)

Learning outcomes of the course unit

Attending the lectures and excercises the students will acquire knowledge of all unconventional manufacturing technologies applied in engineering plants for sheet metal forming, bulk forming and forging processes. They will be acquainted with the methodology of processes parameters and deformation forces calculations. Students will be made familiar with the theoretical foundations necessary for working out engineering projects (MM method), preparatory project evaluation, procedure and steps of a project elaboration by MM, manipulation means for inside/outside manipulation technique. Having elaborated an assigned project, the students will master designer's skills to use appropriate computational methods.

Prerequisites

Basic knowledge of manufacturing technology, knowledge of production machines and equipment used, as well as knowledge of manufacturing mechanization.

Co-requisites

Not applicable.

Planned learning activities and teaching methods

Teaching methods depend on the type of course unit as specified in the article 7 of BUT Rules for Studies and Examinations.

Assesment methods and criteria linked to learning outcomes

The exam has the following parts: In the first part the student counts and solves an example from the area of representative models of the producing efficiency and an example of the material store designing. The second part is a theoretical question from different parts of the technology covered by the subject.

Course curriculum

Not applicable.

Work placements

Not applicable.

Aims

The course makes students familiar with un-conventional manufacturing technologies which are used in the industry. The second part of the course addresses all problems, connected with material handling in different areas of forming, forging and welding plants and in the foundry as well.

Specification of controlled education, way of implementation and compensation for absences

Attendance at lectures is checked. The lecture is different each week, that is why an absence may be compensated for in the same week only. Only one lecture may be missed without penalty.

Recommended optional programme components

Not applicable.

Prerequisites and corequisites

Not applicable.

Basic literature

MARCINIAK, Zdislaw, J.L. DUNCAN and S.J. HU. Mechanics of Sheet Metal Forming. 2.ed. Oxford: Butterworth-Heinemann, 2002. 211 s. ISBN 07-506-5300-00. (EN)

Recommended reading

DVOŘÁK, Milan, František GAJDOŠ a Karel NOVOTNÝ. Technologie tváření: plošné a objemové tváření. 2. vyd. Brno: CERM, 2007. 169 s. ISBN 978-80-214-3425-7. (CS)
ŽÁK, Jan, Radko SAMEK a Bohumil BUMBÁLEK. Speciální letecké technologie I. 1. vyd. Ediční středisko VUT Brno. Brno: Rektorát Vysokého učení technického v Brně, 1990. 220 s. ISBN 80-214-0128-1. (CS)
SAMEK, Radko a Eva ŠMEHLÍKOVÁ. Speciální technologie tváření: Část I. 1. vyd. Brno: Akademické nakladatelství CERM, 2010. ISBN 978-80-214-4220-7. (CS)
SAMEK, Radko, Zdeněk LIDMILA a Eva ŠMEHLÍKOVÁ. Speciální technologie tváření: Část II. 1. vyd. Brno: Akademické nakladatelství CERM, 2011. ISBN 978-80-214-4406-5. (CS)

Classification of course in study plans

  • Programme B3S-P Bachelor's

    branch B-STI , 3. year of study, summer semester, compulsory-optional

Type of course unit

 

Lecture

26 hours, optionally

Teacher / Lecturer

Ing. Roman Kubík, Ph.D.
prof. Ing. Radko Samek, CSc.
Ing. Marek Štroner, Ph.D.

Syllabus

1. Principles of the manufacturing method of the semiproduct producing in metall industry - sheet metals, profiles, pipes and tubes
2. Use of non-rigid tooling in forming technologies - principles, process parameters, forming tools and machines
3. Forming of the components from profiles - process principles, parameters, forming tools and machines
4. Forming of the components from tubes and pipes - process principles, parameters, forming tools and machines
5. Forming of symmetrical and non-symmetrical parts by bulging and stretching - process principles, parameters, forming tools and machines
6. Material handling and its place in the production plant, systems, main parts of material handling
7. Layout of material handling, designing steps, rationalization of material handling
8. Automation in designing of material handling, solving of material handling process
9. Palletization and containerization as examples of material handling
10. Material handling means, conveyers, belts, slip-ways etc.
11. Trucks and cranes
12. Material handling in stores, applied means and equipment
13. Handling systems in foundries, forging mills, pressing shops, welding and machining plants and in assembly processes, manipulators and robots. Manipulation and handling with the scrap, trends of the manipulation and material handling development, economical evaluation of the objectives, projects and layouts.

labs and studios

26 hours, compulsory

Teacher / Lecturer

Ing. Roman Kubík, Ph.D.
Ing. Petr Navrátil
Ing. Karel Neužil
Ing. Eva Peterková, Ph.D.
Ing. Kamil Podaný, Ph.D.
Ing. Marek Štroner, Ph.D.

Syllabus

1. Evaluation of rolling process parameters
2. Calculation of deformation forces when forming by elastic tools
3. Evaluation of spring-back in sheet metal forming
4. Calculation of deformation forces and wall thickness changes when bulging
5. Calculation of forming forces components when shear (power) spinning
6. Individual allocation of a complex project dealing with material handling in engineering plants by using of PC
7. Calculation and generation of the tables, reflecting the weight of semiproducts, charts of material flow
8. Elaboration of a project
9. Choice of the pallet, calculation of the parameters for a shelf design
10. Space arrangement and optimization of a plant logistic
11. Allocation of a project relating to the manipulation and shearing of material, instructions for its elaboration
12. Evaluation of the manipulation and handling means, solution of material flow and spacing of machines
13. Project of manipulation in a pressing shop, solution of material flow and spacing of machines, analysis of the handling means INTRAMA, evaluation of the analysis, course-unit credits